| Technical data/ Configurator |
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e-motion-Control system
perfect 610/710 e-motion:
Control panel with 10.4” colour screen
Functions:
- User-defined program storage
- Control of the electronically positionable units
- Fine adjustment of the units to 1/100 mm from the control panel
- Easy, self-explanatory representation of the units and their functions
- Glue heating parameters settings (temperature, idle and operating)
- Unit selection
- Selection of the contact pressure of the pressure rollers
- Fine adjustment of the distance parameters
- Setting adjustment of the trimming length of the protruding edges at the front and the back of the workpiece
- Plain text error messages
- Maintenance schedule
Counter for total meters of material used and much more ...
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Edging feed and guillotine scissors for coiled
and strip material up to 60 mm (2⅜”) thick
Depending on the requirement, coiled material 0.4 to 3.0 mm (0.016–⅛”) thick and strip material up to 10 mm (⅜”) thick can beused for workpieces up to 60 mm (2⅜”) thick. An infrared sensor recognises whether edging material is availableto be machined. The guillotine scissors, to cut the coil material, are set to the maximum of 3x 64 mm (2½”).
The 120 mm (4¾”) capacity automatic strip material feed magazine feeds the material via the pingrip roller.
The height settings on the pressure bar and the contact pressure manometer placed next to the edge infeed ensure quick changeover times.
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Glue applicator unit Short heat-up, quick change system
The “perfect” edgebander requires only 8 minutes to reach operating temperature! The Teflon coated glue pot and its tool-free quick change system is suitable for EVA (ethylene vinyl acetate copolymers) and PUR (Polyurethane resin) hot melt adhesive granulates.
The fine adjustable glue cylinder ensures that the correct amount of the glue required is applied and can adapt perfectly to different edging materials.
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Premelting unit for EVA hot melt adhesive
The premelting unit consists of a melting unit with a 8.8 Ibs granulate container situated on top of a glue pot (equipped with a liquid level sensor). If the liquid level in the glue pot drops, the controls send a request for additional glue to the granulate container. The requested granulate is pneumatically pressed by the high-performance heated plate, melts and flows into the glue pot. The new Format-4 premelting unit ensures that there is always fresh, true-colour glue in the glue pot. This helps avoid inconvienient down time for additional glue warm-up phases.
The granulate container and the glue pot are equipped with a quick-change system as a standard. In addition, special cleaning programs facilitate quick glue or glue color changes.
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Pressure rollers Perfectly glued edging
The first pressure roller, which is solid and adjustable, presses the edging material to the workpiece. The adjustable control prevents the glue from smearing and the edging tape from being “crushed”. The two conical moulding pressure rollers complete the glue bond at the top and bottom. Two contact pressure settings can be selected from the control panel: less pressure for when strip material is processed and higher pressure for processing coiled material.
All e-motion models have an electronically positionable pressure roller unit as Standard.
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Sawing module Precise cuts for every application
The end trimming unit consists of two independent saw units with high-frequency motors (12,000 rpm). Linear guides ensure maximum precision. The end trimming unit tilts from 0° to 15°. Depending on the equipment, tilting is regulated manually or pneumatically via the control panel (e.g. 15° bevel cut, only forward, only backward, or forward and backward).
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Multifunctional top and bottom trimming unit Innovative precision with quick setup
The multifunction trimming unit can trim flush, radius, or bevel edges. The unit consists of two independent trimming units with high frequency motors (12.000 rpm). Linear guides guarantee the highest possible precision with little maintenance required. The easy adjustment and setup of the unit, means that it is extremely quick to change between different edge thicknesses and profiles. Depending on the build option chosen, the multi-function unit can either be adjusted manually or pneumatically controlled from the control panel.
On all of the e-motion models, the setting of the electronically positionable units is carried out on the color touch screen.
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Corner rounding unit For an increased level of productivity
No more time consuming post processing of the workpiece!
The Format-4 corner rounding unit finishes workpiece corners (incl. soft forming and post forming materials) for edging materials from 0.4 to 3.0 mm (0.016–⅛”) thick and 60 mm (2⅜”) in height without reducing the feed rate.
The solid cast iron construction, linear guides and tungsten carbide cutters ensure long term
precision. The corner rounding unit is controlled via the control panel.
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Edge jointing unit For a smooth, sharp finished edge
Two diamond tipped shaper cutters rotating in apposing directions, ensure a precise machined edge, before the edge material is attached. With the pre-milling unit, you will optain tear-free edges, every single time.
After entering the exact dimensions, the premilling unit executes a perfect edge cut to your panels.
The depth of cut can be electronically positioned on all of the e-motion models as standard.
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Radius scraping unit The perfect “finish” - a quality option
The radius surface receives a light scraping removing any remnants from the trimming process, ensuring a smooth “finish”. The fine adjustment is manual. The radius scraper unit can be disengaged either manually or pneumatically from the control panel, depending on the model.
On all of the e-motion models, the fine adjustment is carried out on the colour touch screen.
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Electronically controlled glue scraping unit The perfect “finish” - a quality option
For a perfect surface “finish”. The light scraping function of the surface scraper knives removes all glue residues from the glue bond on the workpiece surface. One more step towards the perfect and completely finished workpiece.
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Buffing unit The perfect “finish” - a quality option
Superior “finish” for ABS and PVC edging material. On request, the machine can be equipped with spray equipment for the application of polishing material.
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Spray equipment for the application of solutions to leave a finished workpiece that requires no further processing.
Low consumption guaranteed due to application controlled spray nozzles to apply separation solution for PUR glue, antistatic solution and lubricant for sensitive edging materials and cleaning agents and polish for clean workpieces and a perfect “finish”.
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Infrared lamp so the edging adheres better to cold workpieces
The operation controlled, high quality quartz infrared lamp warms the edge surface in front of the glue unit. This guarantees that the edging adheres to cold workpieces.
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New: Grooving unit for horizontal and vertical grooves
The new grooving unit in the “perfect 710” ensures even greater productivity. It has a vertical function for back grooves and a horizontal function for tongue-and-groove joints - no need to use a spindle moulder on the workpiece. The type of function vertical or horizontal, can be manually set in just a few seconds. The settings for groove position and groove depth (0–15 mm (0–⅝”)) can easily be selected from the color touchscreen with a .1 mm accuracy. Special grooving saw blades are used to adjust to the desired groove width (4–7.5 mm (⅛–¼”).
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“Nesting” Package
The “Nesting” Package optimises the processing of workpieces with bowl bores or surfaces with acute angles.
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